Installation Of Strut Rod
al Position the strut rod to the body and temporarily install the bolt. 4b gt Temporarily connect the strut rod with the bolt and nut to the axle carrier. a Remove the stands and bounce the vehicle to stabilize the suspension. b Torque the mounting bolts and nuts. 1,670 kg-cm 121 ft-lb, 164 Nm Axle carrier x Strut rod
Remove Yaris Front Wiper Arms
1. POSITION FRONT WHEELS FACING STRAIGHT AHEAD 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL a Remove the 4 bolts and remove the hood. 4. REMOVE FRONT WIPER ARM HEAD CAP See page WW-17 5. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH See page WW-17 6. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH See page WW-17 7. REMOVE HOOD TO COWL TOP SEAL See page WW-18 8. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY See page WW-18 9. REMOVE COWL TOP VENTILATOR LOUVER LH See page WW-18 10. REMOVE...
Corolla Electrical Wiring Diagram
INTRODUCTION A . . . HOW TO USE THIS MANUAL B . . . TROUBLESHOOTING C . . . ABBREVIATIONS D . . . GLOSSARY OF TERMS AND SYMBOLS . . . . E . . . RELAY LOCATIONS F . . . ELECTRICAL WIRING ROUTING G . . . SYSTEM CIRCUITS H . . . GROUND POINT I . . . POWER SOURCE Current Flow Chart J . . . CONNECTOR LIST K . . . PART NUMBER OF CONNECTORS L . . . OVERALL ELECTRICAL WIRING DIAGRAM . M . . . All rights reserved. This book may not be reproduced or copied, in whole or in part, without the written...
Blower Wfan Motor Subassy
a Connect the positive lead from the battery to terminal 2 and negative - to terminal 1, then check that the motor operation smoothly. If operation is not as specified, replace the blower motor. If continuity is not as specified, replace the heater blower motor relay. If continuity is not as specified, replace the magnet-clutch relay.
Components
Windshield Glass Stopper No.2 Windshield Glass Stopper No.2 Rear Door Opening Trim Weatherstrip RH Partial Rear Door Opening Trim Weatherstrip RH Partial Separated Type Rear Seat Room Partition Room LH Separated Type Rear Seat Room Partition Room RH RADIO BROADCAST CANNOT BE RECEIVED BAD RECEPTION 1 CHECK IF RADIO AUTO-SEARCH FUNCTIONS PROPERLY a Check if the radio auto-search functions properly. 1 Perform the auto-search of the radio and check that it functions normally. Standard The radio...
If the LED illuminates when the activation switch is not being pressed SST may
b Disconnect SST from the battery. c Disconnect the pretensioner connector. 1 Disconnect the cable from the negative battery terminal. 2 Remove the front door scuff plate See page IR-14 . 3 Remove the rear door scuff plate See page IR-15 . 4 Remove the front door opening trim weatherstrip. 1. Remove the front door opening trim weatherstrip to the extent that the center pillar lower garnish can be removed. 5 Remove the rear door opening trim weatherstrip. 1. Remove the rear door opening trim...
Connect Following Connectors And Wires
a Cold start injector time switch connector b EGR gas temp, sensor connector Calif, only c Engine compartment cooling fan sensor connector d Water temperature sensor connector e Water temperature sender gauge connector g Ground strap connector between cylinder head and body j High-tension cord from ignition coil k Solenoid resistor connector I Engine compartment cooling fan motor connector n Oil pressure sender gauge connector o Alternator wire and connector q Cold start injector connector r...
Output Shaft Assembly COMPONENTS
1 kg em ft lb, N-mj Specified torque DISASSEMBLY OF OUTPUT SHAFT ASSEMBLY 1. REMOVE FIFTH GEAR. CENTER BEARING AND FIRST GEAR ASSEMBLY a Using a press, remove the 5th gear, center bearing, thrust washer and 1st gear. b Remove the synchronizer ring. c Remove the straight pin and needle roller bearing.
Boring Of Cylinders
Bore all six cylinders for the oversized piston outside diameter. Replace the piston rings with ones to match the oversized pistons. 3.2835 - 3.2854 in. 7M GTE 83.41 - 83.46 mm 2. CALCULATE AMOUNT TO BORE CYLINDER a Using a micrometer, measure the piston diameter at a right angle to the piston pin hole center line. 22 mm 0.87 in. from the piston head. b Calculate the amount each cylinder is to be re bored as follows Size to be rebored P -f C - H P Piston diameter C Piston clearance 0.0020 -...
Inspect Power Output Of Vacuum Sensor
a Turn the ignition switch ON. b Disconnect the vacuum hose of the intake chamber side. c Connect a voltmeter to terminals PIM and E2 of the ECU, and measure and record the output voltage under ambient atmospheric pressure. d Apply vacuum to the vacuum sensor in 100 mmHg 3.94 in.Hg, 13.3 kPa segments to 500 mmHg 19.69 in.Hg. 66.7 kPa . e Measure voltage drop from step c above for each segment. Applied Vacuum mmHg 1 in.Hg. . kPa
Remove Front Shoe
a Using, remove the return spring and calmp. b Using SST, remove the shoe hold-down spring, cups and pin. c Disconnect the anchor spring from the front shoe and remove the front shoe. d Remove the anchor spring from the rear shoe. 5. REMOVE REAR SHOE a Using SST, remove the shoe hold-down spring, cups and pin. b Using pliers, remove the adjusting lever spring. d Using pliers, disconnect the parking brake cable from the parking brake lever and remove the rear shoe. 6. REMOVE AUTOMATIC ADJUSTING...
Glossary Of Sae And Toyota Terms
This glossary lists all SAE-J1930 terms and abbreviations used in this manual in compliance with SAE recommendations, as well as their TOYOTA equivalents. Engine Electronic Control Unit ECU Coolant Temperature, Water Temperature THW Electrically Erasable Programmable Read Only Memory Electrically Erasable Programmable Read Only Memory EEPROM Cold Mixture Heater CMH , Heat Control Valve HCV Erasable Programmable Read Only Memory Programmable Read Only Memory PROM Flash Electrically Erasable...
Check Harness And Connector Gateway Ecu Component Shown By Subcode
Start the check from the circuit that is near the component shown by the sub-code first. For details of the connectors, refer to TERMINALS OF ECU See page NS-26 . a Referring to the AVC-LAN wiring diagram below, check the AVC-LAN circuit between the gateway ECU and the component shown by the sub-code. 1 Disconnect all connectors between the gateway ECU and the component shown by sub-code. 2 Check for an open or short in the AVC-LAN circuit between the gateway ECU and the component shown by the...
Install Front Planetary Gear
a Coat the bearing and race with petroleum jelly and install them onto the front planetary gear. b Install the front planetary gear to the sun gear. c Using SST, install the snap ring. SST 09350-30020 09350-07070 d Remove the wooden blocks under the output shaft. e Coat the bearing race with petroleum jelly and install it onto the front planetary gear. a Insert the second coast brake band to the case. b Install the pin through the brake band. 16. INSTALL FRONT PLANETARY RING GEAR TO FORWARD...
Diagnostic Trouble Code Chart 1
1. Power source circuit of the component shown by the subcode 2. AVC-LAN circuit between the radio receiver and the component shown by the sub-code 3. Component shown by the subcode 1. Radio receiver power source circuit 2. Power source circuit of the component which has stored this code 3. AVC-LAN circuit between the radio receiver and the component which has stored this code 4. Component which has stored this code 1. Radio receiver power source circuit 2. Power source circuit of the component...
Seat adjustment precautions
Do not adjust the seat while the vehicle is moving as the seat may unexpectedly move and cause the driver to lose control of the vehicle. Be careful that the seat does not hit a passenger or luggage. After adjusting the seat position, release the lever and try sliding the seat forward and backward to make sure it is locked in position. After adjusting the seatback, push your body back against the seat to make sure the seat is locked in position. Do not put objects under the seats. Otherwise,...
Inspection Of Front Planetary Gear
1. CHECK FRONT PLANETARY RING GEAR BUSHING Using a dial indicator, measure the inside diameter of the planetary ring gear bushing. Maximum inside diameter 24.08 mm 0.9480 in. If the inside diameter is greater than the maximum, replace the planetary ring gear. 2. MEASURE PLANETARY PINION GEAR THRUST CLEARANCE Using a feeler gauge, measure the planetary pinion gear thrust clearance. Standard clearance 0.20 0.60 mm 0.0079 - 0.0236 in. Maximum clearance 1.00 mm 0.0394 in. If the clearance is...
Remove Shift Fork Shaft
a Using a pin punch and hammer, drive out the slotted spring pin. b Remove the shift fork shaft from the shift fork. NOTE Use a set of soft jaws in the vise to protect the shift fork. 16. REMOVE TRANSFER INPUT GEAR BEARING, POWER TAKE-OFF DRIVE GEAR AND SPACER a Using SST, remove the transfer input gear bearing. SST 09950-20016 b Remove the power take-off drive gear and spacer. Using SST, remove the transfer input gear. SST 09950-20016 18. REMOVE O-RING FROM TRANSMISSION OUTPUT SHAFT ATM 19....
Installation Of Timing Belt
Using SST to hold the pulley, install and torque the pulley bolt. Torque 220 kg-cm 16 ft-lb, 22 N-ml Using SST and hammer, drive in the pulley. SST 09214-60010 3. TEMPORARILY INSTALL IDLER PULLEY AND TENSION SPRING Push the idler pulley toward the alternator side as far as it will go and temporarily tighten it. 4. TEMPORARILY INSTALL TIMING BELT ON CRANKSHAFT TIMING PULLEY a Check the rotation direction mark placed on the timing belt during disassembly. b Install the timing belt on the...
Rear Axle Suspension
CUTAWAY VIEW REAR AXLE SHAFT REAR AXLE HUB 7-11 DIFFERENTIAL LIMITED SLIP DIFFERENTIAL REAR SUSPENSION REAR AXLE amp SUSPENSION - Cutaway View
Check Harness And Connector Momentary Interruption
a Connect the intelligent tester to the DLC3. b Turn the ignition switch on. d Using the intelligent tester, check for any momentary interruption in the wire harness and connector of the speed sensor. Select the following menu items DIAGNOSIS OBD MOBD select vehicle ABS DATA LIST.
ZZFE and ZZFE engines
11 Remove the auxiliary drivebelt as described in Chapter 1. 12 Disconnect the power steering pressure switch wiring plug, then undo the union and disconnect the pressure hose from the pump 13 Release the clamp and disconnect the fluid return hose from the pump see illustration . 14 The pump is secured to the engine block by two bolts. Working through the gap in the drive pulley, undo the nuts and pull the bolts from the pump and bracket. Remove the pump.
Inspection Procedure Via
Check installation condition of inverter terminal cover and sensor cover. 2 Check continuity of wire harness between interlock switch No. 1 terminal and HV ECU ILK terminal and interlock switch No. 2 terminal and inverter CVRSW terminal See page IN-41 . 3 Check continuity between inverter CVRSW terminal and body ground See page IN-41 . Confirm that interlock switch is not defective. Replace it if defective. Check interlock switch See page HV-38
Mgte 1
2. DISCONNECT CAM POSITION SENSOR CONNECTOR 3. DISCONNECT SOLENOID RESISTOR CONNECTOR 4. REMOVE NO.1 AIR CLEANER HOSE See step 1 on page EM-12 8. CHECK CYLINDER COMPRESSION PRESSURE See step 7 on page EM-20 10.0 kg cm1 142 psi, 981 kPa or more 9.0 kg cm7 128 psi. 883 kPa Difference between each cylinder
Inspection Of Cam Position Sensor
Using a feeler gauge, measure the gap between the signal rotor and pickup coil projection. Air gap 0.2 - 0.4 mm 0.008 - 0.016 in. If the gap is not within specification, replace the cam position sensor. Using an ohmmeter. check resistance of the pickup coil. If the resistance is not within specification, replace the cam position sensor.
Installation Of Cam Position Sensor
1. CHECK N0.1 CYLINDER TO TDC COMPRESSION See page IG-21 a Install a new O-ring to the cam position sensor. NOTE Always use a new O-ring when installing the cam position sensor. b Align the drilled mark on the driven gear with the groove of the housing. c Insert the cam position sensor, aligning the center of the flange with that of the bolt hole on the cylinder head. d gt Lightly tighten the hold-down bolt.
Active AirFuel Ratio Control
The ECM usually performs air-fuel ratio feedback control so that the Air-Fuel Ratio A F sensor output indicates a near stoichiometric air-fuel level. This vehicle includes active air-fuel ratio control in addition to regular air-fuel ratio control. The ECM performs active air-fuel ratio control to detect any deterioration in the Three-Way Catalytic Converter TWC and Heated Oxygen HO2 sensor malfunctions refer to the diagram below . Active air-fuel ratio control is performed for approximately 15...
Install Transmission Assembly
a Install the guide pin in the torque converter. b Align the guide pin with one of the drive plate holes. c Align two sleeves on the block with the converter housing. d Temporarily install one bolt. CAUTION Be careful not to tilt the transmission forward because the torque converter could slide out. e Install the nine transmission mounting bolts. Torque 8 mm bolt 185 kg-cm 13 ft-lb, 18 Nm 10 mm bolt 380 kg-cm 27 ft-lb, 37 N m 12 mm bolt 730 kg-cm 53 ft-lb, 72 N-m
Installation Of Transmission
1. MEASURE DRIVE PLATE RUNOUT AND INSPECT RING GEAR Set up a dial indicator and measure the drive plate runout. If runout exceeds 0.20 mm 0.0079 in. or if the ring gear is damaged, replace the drive plate. If installing a new drive plate, note the orientation of spacers and tighten the bolts. Torque 3F engine 890 kg-cm 64 ft-lb, 87 N-m 2H engine 1,000 kg-cm 72 ft-lb, 98 N-m 2. MEASURE TORQUE CONVERTER SLEEVE RUNOUT a Temporarily mount the torque converter to the drive plate. Set up a dial...
Check Torque Converter Installation
Using calipers and a straight edge, measure from the installed surface to the front surface of the transmission housing. 3F engine 16.5 mm 0.650 in. or more 2H engine 41.2 mm 1.622 in. or more CAUTION Install the converter horizontally to prevent oil seal from damage.
Removal Of Cam Position Sensor
1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY 2. DISCONNECT CAM POSITION SENSOR CONNECTOR 3. SET NO. 1 CYLINDER TO TDC COMPRESSION lt b Look through oil filler hole and turn the crankshaft clockwise until the cam nose can be seen. c Turn the crankshaft counterclockwise approximately 120 . lt dl Turn the crankshaft again approximately 10 to 40 clockwise so that the timing belt cover TDC mark and the crankshaft pulley TDC mark are aligned.
Inspect Tooth Contact Between Ring Gear And Drive Pinion
a. Remove the 10 bolts, side bearing retainer and differential case. b. Coat 3 or 4 teeth at three different positions on the ring gear with red lead primer. Fig. 77 Applying Red Lead Primer On Ring Gear Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 77 Applying Red Lead Primer On Ring Gear Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. c. Install the differential case and side bearing retainer with the 10 bolts. Torque 69 N m 700 kgf cm, 51 ft. lbf d. Hold the companion flange firmly and...
Downhill assist
This light warns that there is a problem somewhere in the following systems Vehicle stability control system Downhill assist control system Hill-start assist control system The light will come on when the ignition key is turned to ON. When the systems are work properly, the light turns off after a few seconds. If the light comes on while driving, all the above systems will not work. In such a case, the brakes will operate when applied no electronic assistance will be available , and it will be...
Installation Of Propeller Shaft
SST 09325-40010 for A T and R154 M T gt 09325-20010 for W58 M T b Insert the yoke into the transmission. 2. CONNECT PROPELLER SHAFT TO DIFFERENTIAL a Align the matchmarks on the flanges and connect the propeller shaft with the four bolts, washers and nuts. b Torque the bolts and nuts. Torque 750 kg-cm 54 ft-lb, 74 N-m 3. INSTALL CENTER SUPPORT BEARING TO BODY a Install the center support bearing to the body with the two mount bolts finger tight. b Check that the bearing bracket is at right...
How To Install Anchor Bracket For Child System Toyota Rav 4
2. Fix the child restraint system with the seat belt. Latch the hook onto the anchor bracket and tighten the top strap. For instructions to install the child restraint system, see Child restraint on page 85 in this Section. Make sure the top strap is securely latched, and check that the child restraint system is secure by pushing and pulling it in different directions. Follow all the installation instructions provided by its manufacturer. Installation with child restraint lower anchorages Lower...
NOTE Perform this procedure only if you were sent here from DIAGNOSTIC TESTS
1. Air bag squib circuit consists of circuit between air bag sensor assembly and air bag. If voltage is accidentally applied across squib circuit as when testing, for example , air bag will deploy. 2. To prevent accidental deployment, squib circuit connectors contain a spring-loaded shorting bar shorting spring . When squib circuit connector is disconnected, shorting spring automatically shorts squib circuit positive and negative circuits together. This prevents air bag deployment if voltage is...
Read Value Of Intelligent Tester Rheostat
a Connect the intelligent tester to the DLC3. b Turn the ignition switch ON and turn the tester ON. c Select the item below in the Data List, and read the value displayed on the intelligent tester. Light control rheostat switch Min. 0, Max. 255 Light brightness changes within specified range Dark 0 to bright 255 Light brightness can be changed within the specified range by actual operation. Remove the GAUGE fuse from the main body ECU. CHECK HARNESS AND CONNECTOR FUSE GAUGE - LIGHT CONTROL...
Vehicle Lift And Support Locations
Front Center of front suspension crossmember Rear Jack up support of differential carrier Safety stand
Regulator assembly
Caution Disconnect the battery see Chapter 5A before disconnecting the regulator hydraulic unions, and do not reconnect the battery until after the hydraulic system has been bled. Also ensure that the unit is stored upright in the same position as it is fitted to the vehicle and is not tipped onto its side or upside down. 23.6 Note the location of the pipes before disconnecting them from the regulator 23.6 Note the location of the pipes before disconnecting them from the regulator Note Before...
Installation Of Distributor
1. CHECK NO.1 CYLINDER TO TDC COMPRESSION See page IG-17 a Install a new O-ring to the distributor. HINT Always use a new O-ring when installing the distributor. b Align the groove of the distributor housing with the protrusion on the driven gear. c Insert the distributor, aligning the center of the flange with that of the bolt hole on the cylinder head. d Lightly tighten the hold-down bolt. 4. CONNECT DISTRIBUTOR CONNECTOR 5. CONNECT HIGH-TENSION CORDS TO DISTRIBUTOR CAP Allow the engine to...
OK DTC B is not output Gpp
Codes other than DTC B1620 21 may be output at this time, but they are not related to this check. NG Go to step 2 2007 RESTRAINTS Supplemental Restraint System - Sequoia Fig. 79 Identifying DLC3 Connector Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 79 Identifying DLC3 Connector Terminals Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 2007 RESTRAINTS Supplemental Restraint System - Sequoia
Rear AC
Whole functions of the rear A C system does not operate Air Flow Control No blower operation for rear cooling Air Flow Control No blower operation for rear heater Air Flow Control No blower control for rear cooling Air Flow Control No blower control for rear heater Air Flow Control Insufficient air flow for rear cooling Air Flow Control Insufficient air flow for rear heater 3. Refrigeration system inspection with manifold gauge set Temperature Control No cool air comes out 7. Rear air mix...
Diagnostic Trouble Code Chart Tqv
DTC B1620 21 and B1625 22 are not output. 2007 RESTRAINTS Supplemental Restraint System - Sequoia Codes other than DTC B1620 21 and B1625 22 may be output at this time, but they are not related to this check. A REPLACE CENTER AIRBAG SENSOR ASSEMBLY B REPLACE SIDE AIRBAG SENSOR LH C USE SIMULATION METHOD TO CHECK DTC B1630 23 REAR AIRBAG SENSOR RH CIRCUIT MALFUNCTION DESCRIPTION The rear airbag sensor RH consists of the safing sensor the diagnostic circuit, the lateral deceleration sensor, etc....
Repair Window Defogger Wire
a. If necessary, repair defogger wire. 2006 ACCESSORIES AND EQUIPMENT Windshield Window Glass - Sequoia 1. Clean the broken wire tips with grease, wax and silicon remover. 2. Place the masking tape along both sides of the wire for repair. Fig. 90 Placing Masking Tape Along Both Sides Of Wire For Repair Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. Fig. 90 Placing Masking Tape Along Both Sides Of Wire For Repair Courtesy of TOYOTA MOTOR SALES, U.S.A., INC. 3. Thoroughly mix the repair agent...
Replace Airfuel Ratio Sensor
CHECK AND REPAIR EXTREMELY RICH OR LEAN ACTUAL AIR-FUEL RATIO INJECTOR, FUEL PRESSURE, GAS LEAKAGE FROM EXHAUST SYSTEM, ETC. REPAIR OR REPLACE EXHAUST GAS LEAKAGE POINT INSPECT HEATED OXYGEN SENSOR HEATER RESISTANCE See page ES-89 INSPECT INTEGRATION RELAY EFI RELAY See page ES-84 REPLACE INTEGRATION RELAY EFI RELAY
n Resetting the best consumption
Press and hold the TRIP switch while the fuel consumption history is displayed. A confirmation message will be displayed. 2 Press and hold the TRIP switch again. The best consumption will be reset. To cancel the reset operation, press the DISP switch.
Dtc P Transmission Fluid Temperature Sensor A Circuit Dtc P Transmission Fluid
The Automatic Transmission Fluid ATF temperature sensor converts the ATF temperature into a resistance value which is input into the ECM. The ECM applies a voltage to the temperature sensor through ECM terminal THO1. The sensor resistance changes with the ATF temperature. 2006 TRANSMISSION A750E Automatic Transaxle - Sequoia One terminal of the sensor is grounded so that the sensor resistance and voltage decrease as the temperature becomes higher. The ECM calculates the ATF based on the voltage...
Vane Pump
Remove the parts in the numerical order shown in the figure. Before releasing tension of the drive belt, loosen the pulley nut. Disconnect the pressure hose with SST. SST 09631-22020 Disassemble the parts in the numerical order shown in the figure. Attach SST to the vane pump and hold it in a vice. SST 09631-00030 of set 09630-00010 Attach SST to the vane pump and hold it in a vice. SST 09631-00030 of set 09630-00010 0 After affixing matchmarks, remove only the front housing with a soft hammer....
Removal Of Radiator Cooling Fans
1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY CAUTION Work must be started after approx. 20 seconds or longer from the time the ignition switch is turned to the LOCK position and the negative - terminal cable is disconnected from the battery. 2. DISCONNECT FRONT LUGGAGE UNDER COVERS 3. DISCONNECT UPPER RADIATOR SUPPORT SEAL See step 4 on page CO-17 4. DISCONNECT RADIATOR COOLING FAN CONNECTORS 5. REMOVE RADIATOR COOLING FANS Remove the three bolts and cooling fan. Remove the two cooling...