Install Main Bearing Caps And Lower Thrust Washers
a Install the two thrust washers on the No.3 bearing cap with the grooves facing outward. b Install the five main bearing caps in their proper locations. HINT Each bearing cap has a number and front mark. c Apply a light coat of engine oil on the threads and un der the heads of the main bearing caps. d Install and uniformly tighten the ten bolts of the main bearing caps in several passes in the sequence shown. Torque 600 kg-cm 43 ft-Ib, 59 N-m e Check that the crankshaft turns smoothly. f...
Washer System
See Front Wiper and Washer Switch Continuity on See Rear Wiper and Washer Switch Continuity on page 2. INSPECT WASHER MOTOR w o Rear Wiper Connect the positive lead from the battery to terminal 2 and the negative - lead to terminal 1, check that the motor operates. NOTICE These tests must be performed quickly within 20 seconds to prevent the coil from burning out. If operation is not as specified, replace the motor. a Connect the positive lead from the battery to terminal 2 and the negative -...
System Description Light Retractable System
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Light Retractable System
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Engine Main Relay Inspection Of Engine Main Relay
a Using an ohmmeter, check that there is continuity between b Check that there is continuity between terminals 2 c Check that there is no continuity between terminals If continuity is not as specified, replace the relay. a Apply battery voltage across terminals 1 and 3. b Using an ohmmeter, check that there is no continuity be c Check that there is continuity between terminals 4 If operation is not as specified, replace the relay.
Check Engine Coolant Quality
There should not be any excessive deposits of rust or scales around the radiator cap or radiator filler hole, and the coolant should be free from oil. If excessively dirty, replace the coolant. CAUTION To avoid the danger of being burned, do not remove it while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. b Drain the coolant from the radiator drain cock and en LOCATION Engine drain plug 4A-FE In the cylinder block on the front right side. 3S-GTE and...
Installation Of Quarter Window Glass
See page BO-42 1. CLEAN BODY OR GLASS Wipe off any adhesive left on the body or moulding with cleaner. a Using a sponge, apply the primer on the contact surface of b Let the primer coating dry for 10 minutes. c Install the seal to the glass. d Install the window glass to the body. 3. INSTALL ROOF SIDE INNER GARNISH 5. INSTALL FRONT AND REAR SHOULDER BELT ANCHOR BOLT AND GUIDE Torque 440 kg-cm 32 ft-Ib, 43 N-m 6. INSTALL REAR SEAT CUSHION AND BACK See page BO-66
Inspection Of Ac Amplifier
Disconnect the amplifier and inspect the connector on the wire harness side as shown in the chart below. Test conditions 2 Temperature control lever MAX COOL Engine coolant less than 95 C 203 F Engine coolant more than 1 00 C 212 F i' Appro . 15 kfl at 25C 77'F Biliary positive wHagfl CORRECTION FOft PUfl. NO- RW197U2 AUG. Z 1993
B Remove intake camshaft
a Set the knock pin of the intake camshaft at 80-115 BTDC of camshaft angle. HINT The above angle allows the No.1 and No.3 cylinder cam lobes of intake camshaft to push their valve lifters evenly. b Remove the two bolts, front bearing cap and oil sea 1. c Uniformly loosen and remove the bolts on the No.1, No.3 and No.4 bearing caps in several passes in the sequence shown. NOTICE Do not remove the No.2 bearing cap bolts at d Remove the No.1, No.3 and No.4 bearing caps. e Alternately loosen and...
Bleeding Of Clutch System
HINT If any work is done on the clutch system or if air is suspected in the clutch lines, bleed the system of air. NOTICE Do not let brake fluid remain on a painted surface. Wash it off immediately. 1. FILL CLUTCH RESERVOIR WITH BRAKE FLUID Check the reservoir frequently. Add fluid if necessary. 2. CONNECT VINYL TUBE TO BLEEDER PLUG Insert the other end of the tube in a half-full container of brake fluid. a Slowly pump the clutch pedal several times. b While pressing on the pedal, loosen the...
Diagnosis System DESCRIPTION
If a malfunction occurs, the system will identify the problem and the ECU will stores the codes for the trouble items. At the same time, the system informs the driver of a malfunction via the ABS warning light in the combination meter. To identify the trouble by the number of blinks diagnostic code of the warning light turn on the ignition switch, disconnect the service connector, and use SST to connect Tc and E1 of the check connector. In the event of two codes, that having the smallest number...
Abbreviations Used In This Manual
A T, ATM Automatic Transaxle LH ATDC After Top Dead Center Max. ATF Automatic Transmission Fluid Min. BTDC Before Top Dead Center PCV BVSV Bimetal Vacuum Switching Valve PKB C, Forward Clutch SOL. CZ Direct Clutch PS CALIF. Vehicles Sold in California RH CB Circuit Breaker Rr CD Compact Disc SRS DP Dash Pot SSM ECT Electronic Controlled Transaxle SST ECU Electronic Control Unit STD EFI Electronic Fuel Injection SW EGR Exhaust Gas Recirculation TCCS ELR Emergency Locking Retractor ESA Electronic...
Thermostat
The thermostat has a wax type by-pass valve and is mounted in the water inlet housing. The thermostat includes a type of automatic valve operated by fluctuations in the coolant temperature. This valve closes when the coolant temperature drops, preventing the circulation of coolant through the engine and thus permitting the engine to warm up rapidly. The valve opens when the coolant temperature has risen, allowing the circulation of coolant. Wax inside the thermostat expands when heated and...
Center Airbag Sensor Assembly INSPECTION ITEMS
1. VEHICLES NOT INVOLVED IN A COLLISION Perform a diagnostic system check See page AB-29 2. VEHICLES INVOLVED IN A COLLISION Perform a diagnostic system check See page AB-29 IF THE AIRBAG IS DEPLOYED a Perform a diagnostic system check See page AB-29 b Check the following items in the center airbag sensor as Deformation of the bracket or case. NOTICE If the center airbag sensor assembly interferes with any other parts, perform a check after repairs.
Compression Check
H I NT If there is lack of power, excessive oil consumption or poor fuel economy, measure the compression pressure. Allow the engine to warm up to normal operating temperature. See steps 13 to 15 on pages TC-9 and 10 3. DISCONNECT SOLENOID RESISTOR CONNECTOR DISCONNECT COLD START INJECTOR CONNECTOR 5. DISCONNECT DISTRIBUTOR CONNECTOR 6. REMOVE SPARK PLUGS See page IG-7, 12 or 16 7. CHECK CYLINDER COMPRESSION PRESSURE a Insert a compression gauge into the spark plug hole. c While cranking the...
Onvehicle Inspection Nmw
a Using SST, connect terminals B and FP of the check b Turn the ignition switch ON. NOTICE Do not start the engine. c Check that there is pressure in the hose from the fuel filter. HINT At this time, you will hear fuel return noise. If there is no pressure, check the following parts a Check that the battery voltage is above 12 volts. b Disconnect the cable from the negative - terminal of CAUTION Work must be started after approx. 20 seconds or longer from the time the ignition switch is turned...
Remove Egr Vsv
a Disconnect the two wire clamps from the wire brackets. b Disconnect the wire clip from the accelerator bracket. c Remove the two bolts and manifold stay. d Disconnect the vacuum sensing hose. e Remove the six bolts, two nuts, intake manifold and gasket. 26. REMOVE DELIVERY PIPE AND INJECTORS See steps 6, 8 and 9 on pages FI-153 and 154 27. REMOVE CAMSHAFT TIMING PULLEY See steps 2 and 6 to 17 on pages EM-67 to 70 28. REMOVE NO.1 IDLER PULLEY AND TENSION SPRING 29. REMOVE NO.3 TIMING BELT...
P Nonwaterproof Type Twp
1 2 0 0 E 6 7
Inspection Of Bvsv
a Drain the coolant from the radiator into a suitable container. b Remove the BVSV from the water outlet. c Cool the BVSV to below 35 C 95 F with cool water. d Blow air into the port and check that the BVSV is closed. e Heat the BVSV to above 54 C 129 F with hot water. f Blow air into the port and check that the BVSV is open. If a problem is found, replace the BVSV. g Apply adhesive to two or three threads of the BVSV, and Adhesive Part No. 08833-00070, THREE BOND 1324 or equivalent h Refill...
Inspect Defogger Relay
If continuity is not as specified, replace the relay. 3. INSPECT DEFOGGER WIRES NOTICE When cleaning the glass, use a soft, dry cloth, and wipe the glass in the direction of the wire. Take care not to damage the wires. Do not use detergents or glass cleaners with abrasive ingredients. When measuring voltage, wind a piece of tin foil around the top of the negative probe and press the foil against the wire with your finger as shown.
Customer Problem Analysis Check Sheet
Conditions et Time of Problam Occurrence Fina Cloudy Rainy Snowy Various Other Hoi Warm Cool LJ Cold Appro . C 'FJJ Driving Constant speed Acceleration Gecel amp rat'on Vehicle Inspection, Repair History Prior to Occurrence of Malfunction Including AirbSg System Remains On Soimeli nes Lights Up 12 Does Not Light Up Remains On Sometimes Lights Up Does Not Light Up Normal Code Malfunction Code Code. U Normal Code Malfunction Code Code
Inspect Speed Sensor Btd
b Disconnect the speed sensor connector. c Measure the resistance between terminals. Resistance 0.8 -1.5 KQ If resistance value is not as specified, replace the sensor. d Check that there is no continuity between each terminal and sensor body. If there is continuity, replace the sensor. e Connect the speed sensor connector. f Install the seat back and seat cushion.
Info Mnb
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Inspect Cylinder Bore Diameter
HINT There are three sizes of the standard cylinder bore diameter, marked 1 , 2 and 3 accordingly. The mark is stamped on top of the cylinder block. Using a cylinder gauge, measure the cylinder bo re diameter at positions A, B and C in the thrust and axial directions. Standard diameter STD Mark 1 87.000 - 87.010 mm 3.4252 - 3.4256 in. Mark 2 87.010 - 87.020 m m 3.4256 - 3.4260 in. Mark 3 87.020 - 87.030 m m 3.4260 - 3.4264 in. Maximum diameter ST ID 87.23 m m 3.4342 in. O S 0.50 87.73 mm 3.4350...
Inspection And Adjustment Of Valve Clearance Afe
HINT Inspect and adjust the valve clearance when the engine is cold. 1. DISCONNECT HIGH-TENSION CORDS FROM SPARK See steps 18 and 24 on pages EM-85 and 87 3. SET NO.1 CYLINDER TO TDC COMPRESSION a Turn the crankshaft pulley and align its groove with timing mark 0 of the No.1 timing belt cover. b Check that the valve lifters on the No.1 cylinder are loose and valve lifters on the No.4 are tight. If not, turn the crankshaft one revolution 360 and align the mark as above. a Check only the valves...
Wiring and Connector Diagrams Pcu
The P Wtft SOURCE CIRCUIT nag beep aimpllHad. for lull Main, see pa BE-9
Torque kgcm ftIb Nm 1
HINT Use a torque wrench with a fulcrum length of 30 cm 11.81 in. . 3. Observe the following precautions when removing and installing the injectors. b When placing a new O-ring on the injector, take care c Coat a new 0-ring with spindle oil or gasoline before installing - never use engine, gear or brake oil. 4. Install the injector to delivery pipe and cylinder head as shown in the illustration. 5. Check that there are no fuel leaks after performing any maintenance on the fuel system. a Using...
Place Thermostat In Water Pump
a Install a new gasket to the thermostat. Set the jiggle valve of the thermostat in angle position, and insert the thermostat in the water inlet housing. HINT The jiggle valve may be set within 10 of either side of the prescribed position. b Type B Align the jiggle valve of the thermostat with the upper side of the stud bolt, and insert the thermostat in the water pump. HINT The jiggle valve may be set within 10 of either side of the prescribed position. Install the water inlet with the two...
Diagnosis Inspection AIRBAG WARNING LIGHT CHECK
a Turn the ignition switch to ACC or ON and check that b Check that the airbag warning light goes out after When the ignition switch is at ACC or ON and the air-bag warning light remains on, the center airbag sensor assembly has detected a malfunction code. If, after approx. 6 seconds have elapsed, the airbag warning light sometimes lights up or the airbag warning light lights up even when the ignition switch is OFF, a short in the airbag warning light circuit can be considered likely. Proceed...
Component Layout And Schematic Drawing
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INSPECT AIR MIX CONTROL SERVOMOTOR Motor Operation
a Connect the positive lead from the battery to terminal 2 and the negative - lead to terminal 6, check that the lever moves smoothly from HOT to COOL. b Connect the positive lead from the battery to terminal 5 and the negative - lead to terminal 2, check that the lever moves smoothly from COOL to HOT. If operation is not as specified, replace the motor. a Measure the resistance between terminals 1 and 3. b Set the arm to COOL position. c Check that the resistance between terminals 1 and 4...
Cruise Control Indicator Circuit
HINT while carrying out the following inspection, make certain that the connectors and terminals are properly connected. Open circuit in wire harness between terminal B-7 and GAUGE fuse. Is there battery voltage between terminal B-7 and ground Install bulb and connect connector to combination meter. Disconnect connector B from CC ECU and inspect connector on wire harness side as follows. Install bulb and connect connector to combination meter. Disconnect connector B from CC ECU and inspect...
Install Water Outlet
a Install a new gasket and the water outlet with the two bolts. Torque 150 kg-cm 11 ft-Ib, 15 N-m b Connect the following hoses 5 EVAP BVSV vacuum hose from P port of throttle body 6 EVAP BVSV vacuum hose from charcoal canister c Connect the following connectors 1 Water temperature sender gauge connector 2 Water temperature sensor connector 3 Cold start injector time switch connector
Short in Squib Circuit or Front Airbag Sensor Circuit to Ground
The squib circuit consists of the center airbag sensor assembly, spiral cable and the steering wheel pad squib . It causes the airbag to deploy when the airbag deployment conditions are satisfied. The front airbag sensor detects the deceleration force in a frontal collision and is located in the front fender on the left and right sides. For details of the function of each component, see FUNCTION OF COMPONENTS on page AB-7. Diagnostic code 11 is recorded when occurrence of ground short is...
Removal Of Rear Brake
1. INSPECT SHOE LINING THICKNESS Remove the inspection hole plug, and check the shoe lining thickness through the hole. If less than minimum, replace the shoes. Minimum thickness 1.0 mm 0.039 in. HINT If the brake drum cannot be removed easily, perform the following steps. a Insert a screwdriver through the hole in the backing plate, and hold the automatic adjusting lever away from the adjuster. b Using another screwdriver, reduce the brake shoe adjuster by turning the adjusting bolt.
Function Of Components
A front airbag sensor is mounted inside each of the front fenders. The sensor. unit is a mechanical type. When the sensor detects deceeration force above a predetermined limit in a collision, the contacts in the sensor make contact, sending a signal to the center airbag sensor assembly. The sensor cannot be disassembled. 2. SPIRAL CABLE in COMBINATION SWITCH A spiral cable is used as an electrical joint from the vehicle body side to the steering wheel. The inflator and bag of the airbag system...