Justin's Toyota Service

Install Front Axle Inboard Joint Boot Lh No Clamp

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(a) Using a needle nose pliers, install the inboard joint bool LH No.2 clamp as shown in the illustration.

D27409

29. INSPECT FRONT DRIVE SHAFT ASSY LH

(a) Check that there is no remarkable play in the outboard joint.

(b) Check that the inboard joint slides smoothly in the thrust direction.

(c) Check that there is no remarkable play in the radial direction of the inboard joint.

(d) Check the boots for damage.

NOTICE:

Keep the drive shaft assy level during inspection.

HINT:

For dimension (A), refer to the following table.

RH	848.3 x 5.0 mm (33.398 x 0.197 in.)
LH	569.3 x 5.0 mm (22.413 x 0.197 in.)

30. INSTALL FRONT DRIVE SHAFT ASSY LH

Coat the spline of the inboard joint shaft assy with ATF.

Coat the spline of the inboard joint shaft assy with gear oil.

(c) Align the shaft splines, install the drive shaft assy with a brass bar and a hammer.

NOTICE:

• Set the hole snap ring with opening side facing downwards.

• Be careful not to damage the oil seal.

HINT:

Whether the inboard joint shaft is in contact with the pinion shaft or not can be known from the sound or feeling when driving it in.

31. INSTALL FRONT DRIVE SHAFT ASSY RH

HINT:

Install the RH side by the same procedure as the LH side. NOTICE:

Do not damage the oil seal.

32. INSTALL FRONT AXLE ASSY LH

(a) Install the drive shaft assy LH to the front axle assy LH. NOTICE:

• Be careful not to damage the outboard joint boot.

Be careful not to damage the speed sensor rotor.

D27409

33. INSTALL FRONT SUSPENSION ARM SUB-ASSY LOWER NO.1 LH

(a) Install the lower ball joint to the front suspension arm sub-assy lower No.1 LH with a bolt and 2 nuts. Torque: 89 N m (908 kgfcm, 66 ftlbf)

34. INSTALL TIE ROD END SUB-ASSY LH

(a) Install the tie rod end sub-assy LH to the steering knuckle with the nut. Torque: 49 Nm (500 kgfcm, 36 ftlbf)

(b) Install a new cotter pin. NOTICE:

If the holes for the cotter pin are not aligned, tighten the nut further to 60°.

35. INSTALL SPEED SENSOR FRONT LH (W/ ABS)

(a) Install the speed sensor front LH and flexible hose to shock absorber assy front LH with the bolt. Torque: 29 Nm (296 kgfcm, 21 ftlbf)

(b) Install the speed sensor front LH to the steering knuckle with the bolt.

• Be careful not to damage the speed sensor.

• Keep the speed sensor clean.

• Do not twist the sensor wire when installing the sensor.

36. INSTALL FRONT STABILIZER LINK ASSY LH

(a) Install the front stabilizer link assy LH with the nut. Torque: 74 Nm (755 kgfcm, 55 ftlbf)

HINT:

If the ball joint turns together with the nut, use a hexagon wrench (6 mm) to hold the stud.

37. INSTALL FRONT AXLE HUB LH NUT

Torque: 216 Nm (2,200 kgfcm, 159 ftlbf)

(b) Using a chisel and a hammer, stake the hub LH nut.

38. INSTALL FRONT WHEEL

Torque: 103 Nm (1,050 kgfcm, 76 ftlbf)

39. ADD MANUAL TRANSAXLE OIL (M/T TRANSAXLE)

40. INSPECT AND ADJUST MANUAL TRANSAXLE OIL (M/T TRANSAXLE) (See page 41-2)

41. ADD AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE)

42. INSPECT AND ADJUST AUTOMATIC TRANSAXLE FLUID (A/T TRANSAXLE) (See page 40-2)

43. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26-5)

44. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS) (See page 05-297)

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