Justin's Toyota Service

Part Tightened

ftlbf

Wind shield wiper motor assy x Wiper link assy

7.5

76

66 in.lbf

Wiper link assy x Body

5.5

56

49 in.lbf

FR Wiper arm RH x Wiper link

20.5

209

15

FR Wiper arm LH x Wiper link

20.5

209

1707K-01

REPLACEMENT

CAUTION:

• Prolonged and repeated contact with mineral oil will result in the removal of natural fats from the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause skin cancer.

• Exercise caution in order to minimize the length and frequency of contact of your skin to used oil. Wear protective clothing and gloves. Wash your skin thoroughly with soap and water, or use water-less hand cleaner to remove any used engine oil. Do not use gasoline, thinners, or solvents.

• In order to preserve the environment, used oil and used oil filter must be disposed of only at designated disposal sites.

1. REMOVE ENGINE UNDER COVER RH

2. DRAIN ENGINE OIL

(a) Remove the oil pan drain plug and drain the engine oil.

3. REMOVE OIL FILTER SUB-ASSY

(a) Using SST, remove the oil filter ^ SST 09228-06501

4. INSTALL OIL FILTER SUB-ASSY

(a) Check and clean the oil filter installation surface.

(b) Apply clean engine oil to the gasket of a new oil filter.

(c) Lightly screw the oil filter into place, and tighten it until the gasket contacts the seat.

(d) Using SST, tighten it an additional 3/4 turn. SST 09228-06501

5. INSTALL OIL PAN DRAIN PLUG

(a) Clean and install the oil pan drain plug with a new gasket. Torque: 37 Nm (377 kgfcm, 27 in.lbf)

6. ADD ENGINE OIL Capacity:

Drain and refill w/ Oil filter change 3.7 liters (3.9 US qts, 3.3 Imp. qts) Drain and refill w/o Oil filter change 3.5 liters (3.7 US qts, 3.1 lmp. qts) Dry fill 4.2 liters (4.4 US qts, 3.7 lmp. qts)

7. INSPECT OIL LEAK

OIL PUMP ASSY COMPONENTS

Engine Wire

Ignition Coil Assy

Clamp Bracket-

Clamp Bracket

Gasket

N m (kgf cm, ft lbf) I: Specified torque

Engine Wire

Ventilation

Ignition Coil Assy

Ventilation

Gasket

Hose No. 2

Clamp Bracket

Ventilation Hose

Cylinder Head Cover Sub-assy

Hose No. 2

Clamp Bracket

Ventilation Hose

Cylinder Head Cover Sub-assy

AR4043

Transverse Engine Engine Mounting Bracket

Chain Tensioner Assy No. 1

V-ribbed Belt Tensioner Assy

Timing Chain or Belt Cover Sub-assy

Crank Position Sensor i O-ring

Timing Chain or Belt Cover Sub-assy

Crank Position Sensor i O-ring

Water Pump Assy

Chain Vibration Damper No. 1 Chain Sub-assy

Chain Tensioner Slipper

Chain Vibration Damper No. 1 Chain Sub-assy

Chain Tensioner Slipper

Crankshaft Position Sensor Plate No. 1

Crankshaft timing Sprocket

Oil Pan Drain Plug

N m (kgf cm, ft lbf) I: Specified torque ^H 9.0 (92, 80 in. lbf)

Crankshaft Position Sensor Plate No. 1

Crankshaft timing Sprocket

Oil Pan Drain Plug

N m (kgf cm, ft lbf) I: Specified torque ^H 9.0 (92, 80 in. lbf)

AR5220

natp

1200

Oil Pump Relief Valve Plug

Oil Pump Body Cover

Oil Pump Relief Valve Spring e

Oil Pump Relief Valve

Driven Rotor

Oil Pump Body

Oil Pump Body Cover

Drive Rotor

Driven Rotor

Oil Pump Body

Nm (kgfcm, ftlbf) : Specified torque

A65213

OVERHAUL

1. REMOVE OIL PUMP RELIEF VALVE

(a) Remove the oil pump relief valve plug, oil pump relief valve spring and oil pump relief valve.

(1) Oil pump relief valve plug

(2) Oil pump relief valve spring

(3) Oil pump relief valve

2. INSPECT OIL PUMP ASSY

(a) Remove 3 screws and oil pump cover.

(b) Inspect the oil pump relief valve.

(1) Coat the valve with engine oil and check that it falls smoothly into the valve hole by it own weight.

(c) Inspect the oil pump rotor sub-assembly.

(1) Coat the oil pump gear set with engine oil and place them into the oil pump body. Check that the rotors revolves smoothly.

(d) Inspect rotor tip clearance.

(1) Using a feeler gauge, measure the clearance between the drive and driven rotor tips. Standard tip clearance: 0.040 - 0.160 mm (0.0016 - 0.0063 in.)

1707N-01

(e) Inspect body clearance.

(1) Using a feeler gauge, measure the clearance between the driven rotor and body. Standard body clearance: 0.260 - 0.325 mm (0.0102 - 0.0128 in.)

(f) Inspect rotor side clearance.

(1) Using a feeler gauge and precision straight edge, measure the clearance between the rotors and precision straight edge. Standard side clearance: 0.025 - 0.071 mm (0.0010 - 0.0028 in.)

(g) Install oil pump rotor sub-assembly.

(1) Coat the oil pump gear set with engine oil and place it into pump body with the marks facing the pump body cover side.

(h) Install the oil pump cover with 3 screws. Torque: 10 Nm (105 kgfcm, 8.0 ftlbf)