Install No Timing Belt Cover
a Check that the timing belt cover gaskets have no cracks or peeling, etc. If the gaskets have cracks or peeling etc., replace them using these steps Using a screwdriver and gasket scraper, remove all the old gasket material. Thoroughly clean all components to remove all the loose material. L 72 mm 2.83 in. L 180 mm L 133 mm 5.24 in.X 7.09 in. L 180 mm 7.09 in. Remove the backing paper from a new gasket and install the gasket evenly to the part of the timing belt cover shaded black in the...
Location Owu
Combination Switch Light Control Switch Headlight Dimmer Switch Combination Switch Light Control Switch Headlight Dimmer Switch This manual consists of the following 13 sections This manual consists of the following 13 sections Index of the contents of this manual. Instructions on how to use this manual. Describes the basic inspection procedures for electrical circuits. Defines the abbreviations used in this manual. Defines the symbols and functions of major parts. Shows position of the...
Fluid type ATF DII or DEXRONIII DEXRONII NOTICE Do not overfill
If the fluid smells burnt or is black, replace it. 1 Remove the drain plug and drain the fluid 2 Reinstall the drain plug securely. 3 With the engine OFF add new fluid through the oil filler pipe.
REAR COOLING UNIT Door
3. REMOVE BACK DOOR SCUFF PLATE 4. REMOVE RH QUARTER TRIM PLATE See page BO-79 b Remove the 2 screws and blower resistor. 6. INSPECT EVAPORATOR AND FITTINGS FOR LEAKAGE Using a gas leak detector, check for leakage. If there is leakage, check the tightening torque at the joints or check the evaporator. 7. CHECK AMOUNT OF GAS DURING REFRIGERANT CYCLE 8. SET ON MANIFOLD GAUGE SET See page AC-20 Run engine at 1,500 rpm for at least 5 minutes. Then check that the high pressure reading is 1.37 - 1.57...
rai W si
W C 5 7 6 18 16 14 2 C A23Q, A24 , A25 A C CONTROL ASSEMBLY Near the left front suspension support F TE SG1 LOCK LED FA C ACT AC1 IGN FAN e 4ecd h - n 2CCn n iji'h rvh i rr'h rtp RG RRHI RRME RRLO TSET RBAT SG S5 MHH MHC TPH A23 , A24 , a25 c A C CONTROL ASSEMBLY R-HVR SG2 A MP S5 MHOT MCOOL
Inspect Engine Coolant Temperature Receiver Gauge Resistance
Measure the resistance between terminals. Connect the test leads so that the current from the ohmmeter can flow according to the above order. This circuit includes the diode. If resistance value is not as specified, replace the receiver gauge.
Inspection Ddf
Check the oil for deterioration, entry of water, discoloring or thinning. If the quality is visibly poor, replace the oil. Oil grade API grade SJ, Energy-Conserving or ILSAC multigrade engine oil. SAE 5W - 30 is the best choice for your vehicle, for good fuel economy, and good starting in cold weather. After warm up the engine and then 5 minutes after the engine stop, oil level should be between the low level and full level marks on the dipstick. If low, check for leakage and add oil up to the...
Threeway Catalytic Converter Twc System
1. INSPECT EXHAUST PIPE ASSEMBLY a Check the connections for looseness or damage. b Check the clamps for weakness, cracks or damage. 2. INSPECT TWC Check for dents or damage. If any part of the protector is damaged or dented to the extent that it contacts the TWC, repair or replace it. a Check the heat insulator for damage. b Check for adequate clearance between the catalytic converter and heat insulator.
Refill With Engine Coolant
1. CHECK ENGINE COOLANT LEVEL AT RADIATOR RESERVOIR The engine coolant level should be between the LOW and FULL lines, when the engine is cold. If low, check for leaks and add engine coolant up to the FULL line. 2. CHECK ENGINE COOLANT QUALITY a Remove the radiator cap from the water outlet. CAUTION To avoid the danger of being burned, do not remove the radiator cap while the engine and radiator are still hot, as fluid and steam can be blown out under pressure. b There should not be any...
Only wipe the pulleys do not use any cleansing agent
b Face the front mark on the timing belt forward. c Align the installation mark on the timing belt with the timing mark of the crankshaft timing pulley. d Align the installation marks on the timing belt with the timing marks of the camshaft timing pulleys. e Install the timing belt in this order 1st Crankshaft timing pulley 2nd Water pump pulley No.2 idler pulley RH camshaft timing pulley No.1 idler pulley
Torque Nm kgfcm ftlbf Jlt
1 Apply new engine oil to the thrust portion and journal of the camshaft. 2 Align the timing marks 2 dot marks of the camshaft drive and driven gears. 3 Place the intake camshaft on the cylinder head. 4 Install the 5 bearing caps in their proper locations. 5 Apply a light coat of engine oil on the threads and under the heads of the bearing cap bolts. 6 Install and uniformly tighten the 10 bearing cap bolts, in several passes, in the sequence shown.
Inspect Rear Heater Blower Motor Operation
Connect the positive lead from the battery to terminal 1 and the negative - lead to terminal 2, then check that the motor rotates smoothly. If operation is not as specified, replace the blower motor. 1. REMOVE LOWER FINISH PANEL See page BO-101 REMOVE NO. 1 SAFETY PAD INSERT See page BO-101 REMOVE REAR HEATER RELAY FROM RELAY BLOCK NO. 5 4. INSPECT REAR HEATER RELAY CONTINUITY If continuity is not as specified, replace the relay.
Replace Throttle Potion Sensor
a Remove the 2 screws and throttle position sensor. b Reinstall a new throttle position sensor. 1 Check that the throttle valve is fully close. 2 Insert the sensor to the throttle body with it turned counterclockwise by 30 to 60 against the fully-close valve position. 3 By turning the sensor clockwise, tighten the 2 screws.
Rear AC
Whole functions of the rear A C system does not operate Air Flow Control No blower operation for rear cooling Air Flow Control No blower operation for rear heater Air Flow Control No blower control for rear cooling Air Flow Control No blower control for rear heater Air Flow Control Insufficient air flow for rear cooling Air Flow Control Insufficient air flow for rear heater 3. Refrigeration system inspection with manifold gauge set Temperature Control No cool air comes out 7. Rear air mix...
Idle speed rpm
c Disconnect the vacuum hose from the throttle opener, and plug the hose end. d Check the throttle opener setting speed. Throttle opener setting speed 900 - 1,950 rpm If the throttle opener setting is not as specified, replace the throttle body. f Reconnect the vacuum hose to the throttle opener. g Start the engine and check that the idle speed returns to the correct speed.
Inspect Back Door Courtesy Switch Continuity
a Check that continuity exists between terminals and the switch body with the switch ON switch pin released door opened . b Check that no continuity exists between terminals and the switch body with the switch OFF switch pin pushed in door closed . If operation is not as specified, replace the switch.
Inspect No Cooling Fan Relay Afi
a Remove the No.3 cooling fan relay. Marking FAN NO.3 b Inspect the No.3 cooling fan relay continuity. 1 Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. 2 Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. c Inspect the No.3 cooling fan relay operation. 1 Apply battery voltage across terminals 1 and 2. 2 Using an ohmmeter, check that there is continuity between...
ROOF PANEL ASSY Nomal Roof
1. Before temporarily installling the new parts, apply body sealer to the windshield header panel, roof panel reinforcement and back window frame. 1 Apply just enough sealer for the new parts to make contact.
Manual Air Conditioning INSPECT DEFOGGER TIMER OPERATION
Connect the positive lead from the battery to terminal 1 and negative - lead to terminal 8. Connect the positive lead from the battery to terminal Push the defogger switch ON and check that the indicator light in switch and test bulb light up for 12 for 18 minutes, then the indicator light and test bulb lights go out. If operation is not as specified, replace the switch. 3. Manual Air Conditioning INSPECT DEFOGGER SWITCH CIRCUIT Disconnect the connector from the switch and inspect the connector...
Seal packing Part No or equivalent Heg
Install a nozzle that has been cut to a 4 - 5 mm 0.16 - 0.20 in. opening. Avoid applying an excessive amount to the surface. Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied. Immediately remove nozzle from the tube and reinstall cap. c Install the No.2 oil pan with the 10 bolts and 2 nuts. Uniformly tighten the bolts and nuts in several passes. Torque 8.0 Nm 80 kgfcm, 69 in.lbf
Seal packing Part No or equivalent Nwv
Install a nozzle that has been cut to a 2 - 3 mm 0.08 - 0.12 in. opening. Avoid applying an excessive amount to the surface. Parts must be assembled within 3 minutes of application. Otherwise the material must be removed and reapplied. Immediately remove nozzle from the tube and reinstall cap. c Place a new O-ring on the cylinder block. d Engage the spline teeth of the oil pump drive gear with the large teeth of the crankshaft, and slide the oil pump on the crankshaft. e Install the oil pump...
Measure Torque Converter Clutch Sleeve Runout
Temporarily mount the torque converter clutch on the drive plate. Set a dial indicator and measure the torque converter clutch sleeve runout. Maximum runout 0.30 mm 0.0118 in. If the runout is not within the specification, try to correct by reorienting the installation of the converter. HINT Mark the position of the converter clutch to ensure the installation is correctly performed.
Remove Lower Center Pillar Garnish 1
Remove the front seat outer belt floor anchor. Torque 43 Nm 440 kgfcm, 32 ftlbf Remove the lower center pillar garnish. Disconnect the connector. Employ the same manner described above to the other side. 16. REMOVE UPPER CENTER PILLAR GARNISH a Remove the front seat outer belt shoulder anchor. Torque 43 Nm 440 kgfcm, 32 ftlbf b Remove the clip and upper center pillar garnish as shown in the illustration. c Employ the same manner described above to the other side. 19. REMOVE SUN VISORS AND...
Do not touch the glass surface after cleaning it A mm in
5. COAT CONTACT SURFACE OF DOOR PANEL WITH PRIMER M Using a brush, coat the contact surface on the door panel with primer M. NOTICE primer coating dry for 3 minutes or more. keep any of the opened primer M for later use. 6. COAT CONTACT SURFACE OF GLASS WITH PRIMER a Using a brush or sponge, coat the edge of the glass and the contact surface with primer G. b Before the primer dries, wipe it off with a clean shop rag. NOTICE Let the primer coating dry for 3 minutes or more. Do not keep any of...
Inspect Camshaft Oil Control Valve Operation
Connect the positive lead from the battery to terminal 1 and negative - lead to terminal 2, and check the movement of the valve. If operation is not as specified, replace the valve.
INSPECT MIRROR CONTROL SWITCH CONTINUITY Left side
If continuity is not as specified, replace the switch
Inspect No Cooling Fan Relay 1
a Remove the No.2 cooling fan relay. Marking FAN NO.2 b Inspect the No.2 cooling fan relay continuity. 1 Using an ohmmeter, check that there is continuity between terminals 1 and 2. If there is no continuity, replace the relay. 2 Check that there is continuity between terminals 3 and 4. If there is no continuity, replace the relay. 3 Check that there is no continuity between terminals 3 and 5. If there is continuity, replace the relay. c Inspect the No.2 cooling fan relay operation. 1 Apply...
Problem Symptoms Table Azq
Proceed with troubleshooting of each circuit in the table below. With the ignition switch in ACC or ON position, the SRS warning light sometimes lights up after approx. 6 seconds have elapsed. SRS warning light is always lit up even when ignition switch is in the LOCK position. With the ignition switch in ACC or ON position, the SRS warning light does not light up. SRS warning light is always lit up at the time of DTC check procedure. DTC is displayed without Tc and E1 terminal connection....
Proportioning Valve P Valve Onvehicle Inspection
1. INSTALL LSPV GAUGE SST SST 09709-29018 2. BLEED AIR FROM FLUID PRESSURE GAUGE 3. RAISE MASTER CYLINDER PRESSURE AND CHECK REAR WHEEL CYLINDER PRESSURE When inspecting the fluid pressure, inspect the left front and right rear together, and the right front and left rear together. If the rear wheel cylinder pressure is incorrect, replace the ABS actuator. 4. REMOVE LSPV GAUGE SST AND BLEED BRAKE SYSTEM See page BR-4 SST 09709-29018
Inspect Fuel Cutoff Valve And Fill Check Valve
a Disconnect the purge line hose and EVAP line hose front the charcoal canister. b Plug the cap to the air drain hose. c Pressurize 4 kPa 41 gf cm2, 0.58psi to the purge port and check that there is ventilation through the EVAP line hose. In the condition that the fuel fuel is full, as the float valve of the fill check valve is closed and has no ventilation, it is necessary d Check if there is any struck in the vent line hose and EVAP line hose. If there is no struck in hoses, replace the fuel...
Inspect Camber Caster And Steering Axis Inclination
-0 32' 45' -0.5 0.75 45' 0.75 or less 1 32' 45' 1.53 0.75 45' 0.75 or less If the caster and steering axis inclination are not within the specification, after the camber has correctly adjusted, recheck the suspension parts for damaged and or worn out parts.
Inspect Rear Wiper Motor Operation 1
a Operate the motor at low speed and stop the motor operation anywhere except at the stop position by disconnecting positive lead from terminal 3. c Connect the positive lead from the battery to terminal 1 and negative - lead to terminal 2, check that the motor stops running at the stop position after the motor operates again. If operation is not as specified, replace the motor. NOTICE These tests must be performed quickly within 20 seconds to prevent the coil from burning out. If operation is...
SST Special Service Tools Fjz
09268-41047 Injection Measuring Tool Set fSIb 09268-45012 EFI Fuel Pressure Gauge 098174601 1 Back-up Light Switch Tool 09842-30070 Wiring F EFI Inspection
If Necessary Replace Bearings
a Using a brass bar and a hammer, tap out the bearing from the rack housing. b Using SST, press out the bearing from the rack housing SST 09950-60010 09951-00260 , 09950-70010 09951-07200 c Coat a new bearing with molybdenum disulfide lithium base grease. d Using SST, press in the bearing. SST 09950-60010 09951-00310 , e Coat a new bearing with molybdenum disulfide lithium base grease. f Using SST, press in the bearing. SST 09950-60010 09951-00320 , a Using SST, remove the oil seal from the...
Use the table below to help you find the cause of the problem The numbers
Air inlet control No air inlet control when air REC switch is opeated 1. Air inlet control servomotor 2. A C control assembly Instegration switch 1. A C control assembly Air flow selector Air inlet control Recirculation mode does not change when turn 2. A C control assembly integration switch air flow selector to FOOT DEF or DEF position. No engine idle-up when compressor operate No condenser fan operation High speed No condenser fan operation Low speed 11 .No.1 Engine coolant temp. switch
Keep injector clear of sparks during the test
a Purchase the new No.1 fuel pipe and take out the fuel tube connector from its pipe. Part No. 23801-20070 b Connect SST hose and fuel tube connector to the fuel pipe.
Inspect Fuel Tank And Line
a Check the fuel lines for cracks or leakage, and all connections for deformation. b Check the fuel tank vapor vent system hoses and connections for looseness, sharp bends or damage. c Check the fuel tank for deformation, cracks, fuel leakage or tank band looseness. d Check the filler neck for damage or fuel leakage. e Hose and pipe connections are as shown in the illustration. If a problem is found, repair or replace the parts as necessary.
Install Pointed Head Cylinder Head Bolts
The cylinder head bolts are tightened in 2 progressive steps steps c and e . If any bolt is broken or deformed, replace it. a Apply a light coat of engine oil on the threads and under the heads of the cylinder head bolts. b Install the plate washer to the cylinder head bolt. c Install and uniformly tighten the cylinder head bolts on each cylinder head, in several passes, in the sequence shown, then repeat for the other side, as shown. Torque 54 Nm 550 kgfcm, 40 ftlbf If any of the cylinder...
Toyota Sienna 2 Finish Panel Removal
REMOVE LOWER NO. 1 FINISH PANEL REMOVE LOWER NO. 1 FINISH RETAINER REMOVE METER CLUSTER PANEL REMOVE INSTRUMENT CLUSTER FINISH PANEL REMOVE LOWER NO. 2 FINISH PANEL REMOVE GROVE COMPARTMENT REMOVE CONTROL INSTRUMENT CLUSTER FINISH PANEL REMOVE RADIO RECEIVER ASSEMBLY See pgae BO-101 DISCONNECT HEATER CONTROL CABLE NOTICE When the heater control cables is disconnected, should not bend the cable. Remove the 2 screws and pulling out the A C control assembly, Be careful not to bent the mode control...
If Necessary Replace Clutch Assembly
a Disassemble the starter housing and clutch assembly. 1 Mount a brass bar in a vise, and install the starter housing and clutch assembly to the brass bar. 3 Using a plastic-faced hammer, tap down the stop collar. 4 Using a screwdriver, pry out the snap ring 6 Push down the starter housing, and remove the spring retainer. b Assemble the starter housing and clutch assembly 1 Assemble these parts 2 Mount a brass bar in a vise, install the starter housing and clutch assembly to the brass bar. 3...
Check 1
3. INSPECT DIAGNOSIS CHECK MODE HINT TOYOTA hand- held tester only Compared to the normal mode, the check mode has high sensing ability to detect malfunctions. Furthermore, the same diagnostic items which are detected in Normal mode can also be detected in Check mode. a Check the DTC. 1 Check the initial conditions. Battery positive voltage 11 V or more. Throttle valve fully closed. Air conditioning switched OFF. 2 Turn the ignition switch OFF. 3 Prepare a TOYOTA hand-held tester. 4 Connect the...
A X
Front side of the right fender apron Ig 1 Automatic Air Conditioning 2 Manual Air Conditioning
Inspect Circuit Breaker Operation
a With the sliding roof in the fully opened position, hold the sliding roof switch in OPEN position and check that there is a circuit breaker operation noise within 10 to 60 seconds. b With the sliding roof in fully opened position, hold the sliding roof switch in TILT UP position and check that the sliding roof begins to close within 60 seconds. If operation is not as specified, replace the motor. 6. INSPECT KEY-OFF SLIDING ROOF OPERATION See integration relay circuit on page DI-628
Inspect Low Oil Pressure Warning Light
a Disconnect the connector from the warning switch and ground terminal on the wire harness side connector. b Turn the ignition switch ON and check that the warning light lights up. If the warning light does not light up, test the bulb.
REAR COOLER BLOWER RESISTOR Manual AC INSPECTION
2. REMOVE REAR DOOR SCUFF PLATE RH 3. REMOVE BACK DOOR SCUFF PLATE 4. REMOVE REAR RH QUARTER TRIM PLATE See page BO-79 b Remove the 2 screws and blower resistor. 6. INSPECT BLOWER RESISTOR RESISTANCE Measure resistance between terminals, as shown in the chart below. If resistance is not as specified, replace the blower resistor. a Install the blower resistor with the 2 screws. 8. INSTALL REAR RH QUARTER TRIM PLATE 9. INSTALL BACK DOOR SCUFF PLATE 10. INSTALL REAR DOOR SCUFF PLATE RH 11. INSTALL...
Install Oil Pump
a Remove any old packing FIPG material and be careful not to drop any oil on the contact surfaces of the oil pump and cylinder block. Using a razor blade and gasket scraper, remove all the old packing FIPG material from the gasket surfaces and sealing grooves. Thoroughly clean all components to remove all the loose material. Using a non-residue solvent, clean both sealing surfaces. b Apply seal packing to the oil pump as shown in the illustration.
Front AC
Whole functions of the A C system does not operate Air Flow Control No blower operation Air Flow Control Insufficient air flow 3. Refrigeration system inspection with manifold gauge set Temperature Control No cool air comes out 6. Front air mix damper position sensor circuit 7. Front air mix damper control servomotor circuit 1. Front air mix damper position sensor circuit 2. Front air mix damper control servomotor circuit Temperature Control No warm air comes out 3. Front room temp. sensor...
Inspect Sliding Roof Control Relay And Switch Circuit
Disconnect the connector from the relay and switch and inspect the connector on the wire harness side, as shown in the chart. No.1 limit switch OFF Sliding roof closed No.1 limit switch ON Sliding roof opened No.2 limit switch OFF Sliding roof tilted up or open approx. 200 mm 7.87 in. No.2 limit switch ON Except for conditions mentioned above Exceptions For 60 seconds after the ignition switch is turned ON to OFF ACC or until driver or passenger door is opened after the ignition switch is...
Inspect Charcoal Canister
VIsually check the charcoal canister for cracks or damage. Inspect the charcoal canister operation. 1 Plug th event port with the cap. 2 While holding the purge port closed, blow air 1.76 kPa, 18 gf cm2, 0.26 psi into the EVAP port and check that air flows from the air drain port. 3 While holding the purge port and the air drain port closed, blow air 1.76kPa, 18 gf cm2, 0.26 psi into the EVAP port and check that air does not flow from the air inlet port. 4 Apply vacuum 3.43 kPa, 25.7 mmHg, 1.01...